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2002 Dodge Grand Caravan Problems and Recalls

Owners filed 290 complaints with NHTSA about the 2002 Dodge Grand Caravan, most often about the air bags (20% of complaints, typically around 54,000 miles). It is 13th of 21 Grand Caravan model years by number of complaints and has 5 recalls.

Complaints290
Recalls5
Crashes reported12
Fires reported14
Injuries reported182 deaths reported

Most common 2002 Dodge Grand Caravan problems

  1. Air bags

    59 complaints · 20%

    Half of these problems showed up before 54,000 miles. Parts named most often: frontal.

    The SRS light appeared on the dashboard and remained on. Driver took the vehicle to the dealer for inspection, and mechanic claimed that this vehicle had low battery. Upon further questioning dealership diagnosed air bag indicator lamp and claimed fault was in air bag module. Upon further negotiations dealer and…
    Owner report to NHTSA, 2005, at 54,000 miles
    The air bag light came on and stayed on and the horn quit working. I had to have clockspring and passenger airbag jumper wiring replaced costing $524.00. These are parts previously recalled on earlier models, should not be considered as "wearable" parts, and involve the safety of the vehicle and therefore should also…
    Owner report to NHTSA, 2008, at 57,500 miles
  2. Steering

    53 complaints · 18%

    Half of these problems showed up before 35,500 miles. Parts named most often: hydraulic power assist, rack and pinion, hydraulic power assist system, column.

    2002 Dodge Grand Caravan sport with 35,000 miles. Recalled twice for steering fluid hose replacements in 2004. After first hose was replaced, minivan started leaking power steering fluid. Received another recall notice for another steering hose replacement. Took it in to have that replaced, told them to look into the…
    Owner report to NHTSA, 2006, at 35,000 miles
    I have a 2002 Dodge Grand Caravan with 45000 miles on it and the power steering has to be replaced, I think that is premature & should be consider as a recall.
    Owner report to NHTSA, 2004, at 38,000 miles
  3. Transmission

    42 complaints · 14%

    Half of these problems showed up before 50,000 miles. Parts named most often: automatic transmission, driveline, manual transmission.

    1998 grand voyager was totaled in an accident. The consumer then purchased a 2002 Grand Caravan, however at 50,0445 the transmission failed on the vehicle. Even after the consumer received a brand new transmission, the vehicle still not perform correctly, it took the technicians one week to find out from chrysler how…
    Owner report to NHTSA, 2004, at 50,045 miles
    The check engine light came on and we had the vehicle checked. We were told that it was dealing with the transmission and to go to a transmission specialist. A day later, the tires were locked and the van did not respond to any gear. Had the van towed to transmission shop. They said that the torque converter failed…
    Owner report to NHTSA, 2008, at 48,600 miles
  4. Electrical

    38 complaints · 13%

    Half of these problems showed up before 65,500 miles. Parts named most often: wiring, horn, alternator/generator/regulator, ignition.

    I own a 2002 Dodge Grand Caravan. The car stalls while driving. If it starts again, it stalls within 1/4 mile. You can do this only for 3 times before it finally can not be started. Brought the car to the dealership to investigate. First time they replaced the computer program module. The car worked for 100 miles…
    Owner report to NHTSA, 2004, at 67,360 miles
    Dt: contact stated the air bag light illuminated intermittently. The dealer replaced the clock spring assembly. This appeared to have fixed the problem. There was NHTSA recall 02v293000 for this make and model, but not for the model year. Updated 11/16/2005 - the headlamps cut off while the vehicle was being driven.…
    Owner report to NHTSA, 2005, at 64,000 miles
  5. Brakes

    36 complaints · 12%

    Half of these problems showed up before 24,500 miles. Parts named most often: foundation components, antilock/traction control/electronic limited slip, supply, antilock.

    Brakes woreout around 23,000 or 21,000 I purchased the vehicle used it had 15,000 miles already on it. The brakes were wearing out faster and faster even though I put new routers on them. My mechanic says the calipers are defective. I think the distribution of the brakes is not evenly handle by the front and the back.…
    Owner report to NHTSA, 2004, at 23,000 miles
    Vehicle will not go into gear smoothly. Prior to this incident consumer was able to make a smooth transitions after a couple of attempts. Vehicle had to be towed dealer, where they discovered the rear brakes rusted .
    Owner report to NHTSA, 2005, at 28,000 miles
  6. Seat belts

    21 complaints · 7%

    Half of these problems showed up before 40,000 miles. Parts named most often: front, rear/other, integrated child seat.

    The middle row seat belt and all the third row seat belts would come undone while driving or not driving. The release button stick too high up, any pressure causes the button to release the claps. The dealer was notified.
    Owner report to NHTSA, 2004, at 37,500 miles
    Accident, Grand Caravan was totaled. Van flipped, extensive front end, frame, side, roof, etc, damage. Neither of the front air bags deployed, nor did the side air bags. Preliminary assessments, including qualified individuals, indicate that the air bags should have deployed given the extent of the damage.…
    Owner report to NHTSA, 2006, at 42,000 miles
  7. Fuel system

    21 complaints · 7%

    Half of these problems showed up before 40,000 miles. Parts named most often: storage, delivery, fuel injection system.

    2002 Dodge Grand Caravan sometimes the fuel gauge will go to empty suddenly, and a little later, it will go back to the actual reading. It happens sporadically, but I did not know that it could be reported. Thank you
    Owner report to NHTSA, 2008, at 40,000 miles
    Consumer noticed a gas leak. The mechanic stated that o-rings were leaking. Cause unknown. Please provide any further information. Ph...
    Owner report to NHTSA, 2003, at 45,000 miles
  8. Lights

    21 complaints · 7%

    Half of these problems showed up before 72,500 miles. Parts named most often: headlights, tail lights, turn signal.

    The tail light cover on the passenger rear blew off as I traveled on a highway. The tail light cover had come loose. When examined the glue appeared to have failed. I thought it was strong enough to hold. I was wrong. Now I have a tail light without a lens so the lights are white when I put on my brakes or turn signal.
    Owner report to NHTSA, 2007, at 68,000 miles
    Tl contact owns a 2002 Dodge caravan. The contact stated the doors could not be opened automatically or manually. The vehicle was taken to a local mechanic who stated that the doors had to be taken apart in order to locate the failure. The vehicle was not repaired. The manufacturer was not contacted. The failure and…
    Owner report to NHTSA, 2011, at 77,000 miles

Complaints are owner reports to NHTSA, not verified defects. One complaint can name several components, so shares add up to more than 100%.

2002 Dodge Grand Caravan recalls

  1. Equipment: radio/tape deck/cd etc.

    NHTSA 04V531000 · November 2, 2004 · 238,000 vehicles

    Risk: This could result in a speaker fire.

    Fix: Dealers will add a special tape to the top of the radio to prevent the potential of water intrusion. The recall began on january 31, 2005. Owners should contact daimlerchrysler at 1-800-853-1403.

    Full defect summary

    On certain mini vans, condensation from the instrument panel air conditioning ducts may drop through vent holes in the top of the radio and result in a short circuit that subsequently sends direct current to the rear speakers.

  2. Steering: hose, piping, and connections

    NHTSA 04V386000 · August 5, 2004 · 681,000 vehicles

    Risk: Power steering fluid leakage in the presence of an ignition source can result in an under hood fire.

    Fix: Dealers will replace the upper power steering cooler hose. This recall began on september 27, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.

    Full defect summary

    On certain minivans equipped with 3.3 or 3.8l v-6 engine, the upper power steering cooler hose may split and cause a fluid leak.

  3. Body and structure: structure

    NHTSA 03V094000 · March 7, 2003 · 3,674 vehicles

    Risk: This overheating condition can cause the running board to melt or cause a fire.

    Fix: Dealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

    Full defect summary

    Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

  4. Fuel system: tank assembly

    NHTSA 02V274000 · October 8, 2002 · 116,029 vehicles

    Risk: Fuel leakage in the presence of an ignition source can result in an underbody fire.

    Fix: Dealers will inspect the fuel tank and replace it if necessary. Owner notification began october 28, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.

    Full defect summary

    On certain mini vans, the fuel tank control valve weld joint could separate resulting in a possible fuel leak.

  5. Child Seat

    NHTSA 01V310000 · October 4, 2001 · 52,649 vehicles

    Risk: In the event of a crash, the child seat may not be properly attached increasing the risk of injury to the child.

    Fix: Owners will be provided with the necessary child restraint system information. Owner notification is expected to begin october 8, 2001. Owners who do not receive the free information within a reasonable time should contact daimlerchrysler at 1-800-853-1403.

    Full defect summary

    Vehicle description: certain mini vans fail to comply with requirements of fmvss no. 225, "child restraint anchorage systems." the owner manuals supplied with these vehicles do not indicate which seating positions are equipped with tether anchorages and child restraint anchorage systems as required by the standard.

Recall repairs are free at any franchised dealer. Enter your VIN at nhtsa.gov/recalls to see which recalls are still open on your car.

NHTSA defect investigations

Questions about the 2002 Dodge Grand Caravan

What are the most common problems with the 2002 Dodge Grand Caravan?
By NHTSA owner complaints: air bags (59 complaints, typically around 54,000 miles); steering (53 complaints, typically around 35,500 miles); transmission (42 complaints, typically around 50,000 miles).
How many recalls does the 2002 Dodge Grand Caravan have?
5 recalls listed by NHTSA, the latest from November 2, 2004 (equipment). Check your VIN at nhtsa.gov/recalls to see which ones are still open on your car.
Is the 2002 a bad year for the Dodge Grand Caravan?
It is 13th of 21 Grand Caravan model years by number of complaints, with 290 complaints. Complaint counts are not adjusted for how many cars were sold, so popular years collect more of them, and the newest years have had less time to.

Other Dodge Grand Caravan years

Dodge Grand Caravan problems by year