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2005 Ford E-350 Problems and Recalls

Owners filed 55 complaints with NHTSA about the 2005 Ford E-350, most often about the engine (38% of complaints, typically around 30,000 miles). It is the 2nd most complained-about E-350 model year since 2000 and has 14 recalls.

Complaints55
Recalls14
Crashes reported2
Fires reported2
Injuries reported0

Most common 2005 Ford E-350 problems

  1. Engine

    21 complaints · 38%

    Half of these problems showed up before 30,000 miles. Parts named most often: engine, exhaust system, cooling system.

    This bus is owned by first baptist church of grant, al. About one year ago we started having times when the bus would crank but not start. Our mechanic has checked it four different tlimes, however, every time except this time (5th time) it started when he went to check it. This time we were taking our seniors on a…
    Owner report to NHTSA, 2013, at 30,000 miles
    The agency for community transit provides services for madison county mass transit district who is responsible for public transportation services in the madison county, illinois and metropolitan st. Louis, mo. Area. We have approximately 48 Ford e450 van cutaway chassis equipped with turtle top bus bodies, all…
    Owner report to NHTSA, 2006, at 28,305 miles
  2. Electrical

    17 complaints · 31%

    Half of these problems showed up before 23,000 miles. Parts named most often: alternator/generator/regulator, instrument cluster/panel, wiring, 12v/24v/48v battery.

    Ford 2005 e350 diesel both new still under warranty breakdown over a dozen times wouldn't start sometimes after 20 min. Trying it starts roadside assistance. Tow it 5 times to difference Ford certified technician they change parts but same problem it stall once my dad hit a parked truck damage hood and fender I can…
    Owner report to NHTSA, 2007, at 23,000 miles
    : the contact stated the vehicle stalled while traveling 40 MPH on 07/12/06. The vehicle was taken to an independent repair shop who determined that the alternator was damaged and had to be replaced. However the alternator was replaced under warranty by the dealer. When the vehicle was picked up from the dealer on…
    Owner report to NHTSA, 2006, at 16,780 miles
  3. Fuel system

    17 complaints · 31%

    Half of these problems showed up before 87,000 miles. Parts named most often: fuel injection system, delivery.

    Only 87000 miles and the fuel tank is shedding silver paint flakes, into the fuel system.. Have now replaced all the filters twice, pump once.. And the tank pre filter has to be clogged as no fuel will even come out.. Had been a very good truck, but this engineering causes the van to just die!! On the road. This is…
    Owner report to NHTSA, 2020, at 87,000 miles
    The contact owns a 2005 Ford E-350. While driving various speeds, the vehicle suddenly stalled. The vehicle was taken to the dealer where it was diagnosed that the fuel injection control module failed. The contact replaced the control module, but the failure continued. Upon inspection, the contact determined that the…
    Owner report to NHTSA, 2016, at 90,000 miles
  4. Equipment

    5 complaints · 9%

    Parts named most often: appliance.

    : the contact stated the vehicle stalled while traveling 40 MPH on 07/12/06. The vehicle was taken to an independent repair shop who determined that the alternator was damaged and had to be replaced. However the alternator was replaced under warranty by the dealer. When the vehicle was picked up from the dealer on…
    Owner report to NHTSA, 2006, at 16,780 miles
  5. Brakes

    5 complaints · 9%

    Parts named most often: power assist, foundation components.

    While on a trip to nc the brake vacuum pump on my 2005 E-350 diesel van failed without any warning. Luckily I had slowed down to get off an exit but when I applied the brakes to stop they were hard and would not stop. I was pulling a trailer at the time. I had to use the parking brake to stop. If I had been traveling…
    Owner report to NHTSA, 2006, at 113,033 miles
    Tl contact owns a 2005 Ford e350 one ton cargo van which was purchased in april 2005. The driver was attempting to exit the highway at speeds of less than 40 MPH when he engaged the brake pedal and they failed to engage. There were no warning lights indicating brake failure. The driver was able to avoid crashing into…
    Owner report to NHTSA, 2010, at 97,000 miles
  6. Transmission

    5 complaints · 9%

    Half of these problems showed up before 77,000 miles. Parts named most often: automatic transmission.

    I have a 2005 Ford freestar. I was approx. 200 miles from home driving on hwy 71 n in ar,.stopped at a traffic light, and my transmission would not engage no warning lights had came on, no loss of power, noises of any kind. I bought this for a family vehicle. I have since talked with several people that have heard of…
    Owner report to NHTSA, 2009, at 77,200 miles
    Driving uphill on I-70 eastbound by silverthorne, co the engine simply quit. Limped to side of highway and tried to restart - nothing. Batteries are new, etc just no turning over of the engine. Thoughts are a bad ficm, which there is supposedly a recall but Ford denied that when I called this morning. Had the vehicle…
    Owner report to NHTSA, 2013, at 72,500 miles

Complaints are owner reports to NHTSA, not verified defects. One complaint can name several components, so shares add up to more than 100%.

2005 Ford E-350 recalls

  1. Equipment: air conditioner

    NHTSA 11V131000 · February 24, 2011 · 185 vehicles

    Risk: If sufficient arcing occurs, the fuse holder may melt, and may be accompanied by flame, smoke and potential fire.

    Fix: Braun will notify owners and instruct them to contact either carrier or a braun dealer to obtain the free remedy. The safety recall began on march 17, 2011. Owners may contact carrier at 1-800-793-4741 or braun at 1-800-the-lift (1-800-843-5438).

    Full defect summary

    Braun is recalling certain model year 2005 through 2011 paratransit vans built on ford e-350 chassis from april 27, 2005, through july 29, 2010, equipped with carrier genv em-1 evaporator units (em-1) manufactured from january 1, 2006 through december 2010, containing a delphi pack-con III fuse holder in an allied motion motor assembly; em-1 unit part numbers 77-62112-xx and 77-62512-xx, starting with serial number knt90890232 to serial number nne91230058. Due to time, temperature, and/or vibration, the fuse may loosen in the fuse holder resulting in high resistance and arcing.

  2. Equipment Adaptive/Mobility

    NHTSA 09V326000 · August 3, 2009 · 8 vehicles

    Risk: The user of the lift could be injured should the lift move unintentionally.

    Fix: Quality vans is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or quality vans at 1-480-464-7007.

    Full defect summary

    Quality vans is recalling certain model year 2004 through 2006 vans equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

  3. Equipment Adaptive/Mobility

    NHTSA 09V325000 · August 3, 2009 · 14 vehicles

    Risk: The user of the lift could be injured should the lift move unintentionally.

    Fix: Quality vans is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or quality vans at 1-480-464-7007.

    Full defect summary

    Quality vans is recalling certain model year 2004 through 2008 vans manufactured between august 2005 and november 2007, equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

  4. Equipment Adaptive/Mobility

    NHTSA 09V306000 · July 29, 2009 · 6 vehicles

    Risk: The user of the lift could be injured should the lift move unintentionally.

    Fix: Customizers is working with ricon to correct the wheelchair lift free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000.

    Full defect summary

    Customizers is recalling 6 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations on motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

  5. Equipment Adaptive/Mobility

    NHTSA 09V275000 · July 15, 2009 · 4 vehicles

    Risk: A lift occupant can be injured should the lift begin to stow unintentionally.

    Fix: Freewheel mobility is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000.

    Full defect summary

    Freewheel mobility is recalling 4 my 2005 ford e-350 and my 2006 ford e-250 passenger vans and equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

  6. Equipment Adaptive/Mobility

    NHTSA 09V271000 · July 14, 2009 · 4 vehicles

    Risk: The user of the lift could be injured should the lift move unintentionally.

    Fix: Freewheel mobility is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000.

    Full defect summary

    Freewheel mobility is recalling 4 my 2005 ford e-350 and my 2006 ford e-250 passenger vans equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations on motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

  7. Equipment Adaptive/Mobility

    NHTSA 09V100000 · March 27, 2009 · 52 vehicles

    Risk: A lift occupant can be injured should the lift begin to stow unintentionally.

    Fix: Van conversions is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.

    Full defect summary

    Van conversions is recalling 52 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles," the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

  8. Equipment Adaptive/Mobility

    NHTSA 09V102000 · March 27, 2009 · 74 vehicles

    Risk: The user of the lift could be injured should the lift move unintentionally.

    Fix: Van conversions is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.

    Full defect summary

    Van conversions is recalling 74 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

  9. Equipment Adaptive/Mobility

    NHTSA 09V016000 · January 16, 2009 · 14 vehicles

    Risk: A lift occupant can be injured should the lift begin to stow unintentionally.

    Fix: Leader industries is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or leader industries leader industries at 626-575-0880.

    Full defect summary

    Leader industries is recalling 14 my 2005-2006 vans built on ford chassis and equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

  10. Equipment Adaptive/Mobility

    NHTSA 09V015000 · January 15, 2009 · 14 vehicles

    Risk: The user of the lift could be injured should the lift move unintentionally.

    Fix: Leader industries is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or leader industries at 626-575-0880.

    Full defect summary

    Leader industries is recalling 14 my 2005-2006 vans built on ford chassis and equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations on motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

  11. Equipment Adaptive/Mobility

    NHTSA 09V014000 · January 14, 2009 · 19 vehicles

    Risk: A lift occupant can be injured should the lift begin to stow unintentionally.

    Fix: Oneness mobility is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or oneness mobility at 1-818-267-3000.

    Full defect summary

    Oneness mobility is recalling 19 my 1998, and 2005-2006 e-350 vans built on ford chassis and equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

  12. Equipment Adaptive/Mobility

    NHTSA 08V519000 · October 6, 2008 · 133 vehicles

    Risk: A lift occupant can be injured should the lift begin to stow unintentionally.

    Fix: Mobilityworks is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or mobilityworks at 1-800-769-8267.

    Full defect summary

    Mobilityworks is recalling 133 my 2005-2006 ford e250, my 2000, 2004-2006 e350, my 2000, 2005 e450, my 2005-2006 gmc 2500, gmc 3500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift systems for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

  13. Equipment Adaptive/Mobility

    NHTSA 08V518000 · October 6, 2008 · 224 vehicles

    Risk: The user of the lift could be injured should the lift move unintentionally.

    Fix: Mobilityworks is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or mobility works at 1-800-769-8267.

    Full defect summary

    Mobilityworks is recalling 224 my 2007-2008 ford e150, my 2006-2008 e250, my 2004-2007 e350, my 2006 e450, my 2005-2007 chevrolet 2500, my 2007 chevrolet 1500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

  14. Electrical: wiring

    NHTSA 05V270000 · June 10, 2005 · 180,104 vehicles

    Risk: Should the engine stall, a vehicle crash could occur.

    Fix: Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

    Full defect summary

    Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

Recall repairs are free at any franchised dealer. Enter your VIN at nhtsa.gov/recalls to see which recalls are still open on your car.

NHTSA defect investigations

Questions about the 2005 Ford E-350

What are the most common problems with the 2005 Ford E-350?
By NHTSA owner complaints: engine (21 complaints, typically around 30,000 miles); electrical (17 complaints, typically around 23,000 miles); fuel system (17 complaints, typically around 87,000 miles).
How many recalls does the 2005 Ford E-350 have?
14 recalls listed by NHTSA, the latest from February 24, 2011 (equipment). Check your VIN at nhtsa.gov/recalls to see which ones are still open on your car.
Is the 2005 a bad year for the Ford E-350?
It is the 2nd most complained-about E-350 model year since 2000, with 55 complaints. Complaint counts are not adjusted for how many cars were sold, so popular years collect more of them, and the newest years have had less time to.

Other Ford E-350 years

Ford E-350 problems by year