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2002 Volvo S80 Problems and Recalls

Owners filed 42 complaints with NHTSA about the 2002 Volvo S80, most often about the fuel system (29% of complaints, typically around 141,000 miles). It is 4th of 17 S80 model years by number of complaints and has 4 recalls.

Complaints42
Recalls4
Crashes reported1
Fires reported2
Injuries reported0

Most common 2002 Volvo S80 problems

  1. Fuel system

    12 complaints · 29%

    Half of these problems showed up before 141,000 miles. Parts named most often: storage.

    Over the last 1.5 ' 2 years the vehicle 2002 Volvo S80 has displayed a fuel odor in the interior of the vehicle and close proximity of the exterior in the summer months. June of 2008 received warranty notice from Volvo that there has been a voluntarily extended warranty to cover the fuel pump for vehicles that…
    Owner report to NHTSA, 2009, at 141,000 miles
    I had a gas leak at 141,000 miles.. Have to pay $889.00 bucks to repair or the said I could catch fire.. Please give me a call [] thanks.. It's happens when I was driving was this a recalled part? Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).
    Owner report to NHTSA, 2017, at 141,000 miles
  2. Transmission

    11 complaints · 26%

    Half of these problems showed up before 89,500 miles. Parts named most often: automatic transmission, manual transmission.

    In the past month when I drive there is surging and hesitation. When I stop then accelerate there is no power, symptoms occurring more frequently and daily. I took it to dealer where I purchased the vehicle thinking it was a recall for the ems. Dealer says no codes came up it was ems problem that I need a new…
    Owner report to NHTSA, 2010, at 79,000 miles
    Car surges and hesitates when changing gears, it slows down and accelerates randomly when I push down on the gas. It sticks and won't let me change gears in manual mode and it struggles to change gears in automatic mode. This problem is dangerous, it will decelerate randomly when driving on the highway both with the…
    Owner report to NHTSA, 2011, at 79,000 miles
  3. Engine

    6 complaints · 14%

    Half of these problems showed up before 126,000 miles. Parts named most often: engine, exhaust system.

    Tl contact owns a 2002 Volvo S80 t6. While driving various lower speeds to include approximately 10 MPH, there was hesitation and the vehicle surged forward. The dealer stated that there were no recalls or warranties. The computer diagnosis did not list any failure codes. The vehicle was not repaired. The failure…
    Owner report to NHTSA, 2010, at 105,000 miles
    Tl contact owns a 2002 Volvo S80. The contact stated that while driving approximately 5 MPH, there was a sudden increase in engines rpms without warning. The contact powered the vehicle off and back on but the failure recurred. After several attempts, the vehicle was able to be driven without incident. The vehicle was…
    Owner report to NHTSA, 2015, at 147,000 miles
  4. Brakes

    4 complaints · 10%

    Volvo S80 2002 -pa .while reversing rear wheel locked and car could not be driven.parking brake not engaged. Car towed to Volvo dealer. On assessment dealer indicated that parking shoes froze up and delaminated causing collateral damage. Another possibility was that parking cable froze up and parking shoes…
    Owner report to NHTSA, 2010, at 85,000 miles
    2002 Volvo S80 transmission failed at 63,000 miles, replaced with new Volvo transmission, lasted 2 years 1 month, Volvo states 2 years is the warranty, so far we have 8900.00 in repairs to this car in the last 3 years,this car is a real lemon.
    Owner report to NHTSA, 2011, at 63,000 miles
  5. Speed control

    4 complaints · 10%

    Car surges and hesitates when changing gears, it slows down and accelerates randomly when I push down on the gas. It sticks and won't let me change gears in manual mode and it struggles to change gears in automatic mode. This problem is dangerous, it will decelerate randomly when driving on the highway both with the…
    Owner report to NHTSA, 2011, at 79,000 miles
    While driving at speed tachometer dropped to 900 RPM from about 3500 with an 18 wheeler not more than 6 car lengths behind me, needless to say if it weren't for diving onto the shoulder as is decelerated rapidly to 20 MPH in a matter of seconds I would have been rear-ended with my family in the car. This is a known…
    Owner report to NHTSA, 2014, at 223,000 miles
  6. Electrical

    4 complaints · 10%

    The contact owns a 2002 Volvo S80. The contact stated that the vehicle stalled and failed to start when the key was turned in the ignition. The contact also stated the vehicle hesitated to start even with a full tank of fuel. The contact noticed a fuel leak and the check engine warning indicator illuminated. The…
    Owner report to NHTSA, 2017, at 248,000 miles
    The contact owns a 2002 Volvo S80. The contact stated that the instrument panel malfunctioned and failed to illuminate while driving. The contact also stated that the vehicle failed to accelerate above 20 MPH while the accelerator pedal was depressed. There was no warning light illuminated. The vehicle was taken to…
    Owner report to NHTSA, 2021, at 100,000 miles
  7. Suspension

    4 complaints · 10%

    Parts named most often: front.

    I own a 2002 Volvo and have had constant problems with the front end. I dealer worked on the front end when it was under warranty. I just spent over $900 to replace inner tier rod ends and control arm bushings. I was told this is normal wear and tear and this car has 47,000 miles? The tie rods are a safety issue and…
    Owner report to NHTSA, 2009, at 47,357 miles
    I purchased a 2002 Volvo S80 in march of 2009 and stated hearing a loud knocking sound coming from the front of the car & when I went & got it checked the mechanic said that I needed new struts so I got the struts fixed for a warping $600 but the problem has recurred 3 times since the repair,I have had it repair 2…
    Owner report to NHTSA, 2010, at 117,000 miles
  8. Other or unspecified

    3 complaints · 7%

    My Volvo S80 spontaneously combusted in my driveway, when I was away from home. The car had not been driven for approximately two hours, when it caught fire (under the hood) and burned.
    Owner report to NHTSA, 2017, at 95,000 miles
    When the vehicle warms up from start it will not move forward or reverse it started at like 30 miles and I parked the car till I could get it fixed now when the car just warms up (not gets hot) it will not engage trans I have on more senser to check but the car will move when you first start it both forward and back…
    Owner report to NHTSA, 2018, at 180,000 miles

Complaints are owner reports to NHTSA, not verified defects. One complaint can name several components, so shares add up to more than 100%.

2002 Volvo S80 recalls

  1. Air bags: inflator module

    NHTSA 21V766000 · September 30, 2021 · 259,383 vehicles

    Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

    Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed november 29, 2021. Owners may contact volvo car customer service at 1-800-458-1552. Volvo's number for this recall is r10125.

    Full defect summary

    Volvo car USA, llc (volvo car) is recalling certain 2001-2006 s80 and 2001-2009 s60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

  2. Air bags: inflator module

    NHTSA 20V681000 · November 4, 2020 · 54,124 vehicles

    Risk: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

    Fix: Volvo car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began april 20, 2021. Owners may contact volvo car customer service at 1-800-458-1552. Volvo car's number for this recall is r10058.

    Full defect summary

    Volvo car USA llc (volvo car) is recalling certain 2001-2003 s80 and s60 vehicles sold or ever registered in alabama, arkansas, florida, georgia, hawaii, louisiana, mississippi, north carolina, oklahoma, south carolina, tennessee, texas, puerto rico, american samoa, guam, the northern mariana islands (saipan), and the u.s. Virgin islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

  3. Equipment: navigational system(global positioning system)

    NHTSA 10V566000 · November 8, 2010 · 416 vehicles

    Risk: An overheated battery could lead to a fire.

    Fix: Volvo advises owners to please stop using the garmin portable GPS device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

    Full defect summary

    Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (GPS) units because the batteries on those units may overheat.

  4. Fuel system: fuel pump

    NHTSA 09V483000 · December 18, 2009 · 158,733 vehicles

    Risk: If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.

    Fix: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1-800-458-1552.

    Full defect summary

    Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. Territories. When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.

Recall repairs are free at any franchised dealer. Enter your VIN at nhtsa.gov/recalls to see which recalls are still open on your car.

Questions about the 2002 Volvo S80

What are the most common problems with the 2002 Volvo S80?
By NHTSA owner complaints: fuel system (12 complaints, typically around 141,000 miles); transmission (11 complaints, typically around 89,500 miles); engine (6 complaints, typically around 126,000 miles).
How many recalls does the 2002 Volvo S80 have?
4 recalls listed by NHTSA, the latest from September 30, 2021 (air bags). Check your VIN at nhtsa.gov/recalls to see which ones are still open on your car.
Is the 2002 a bad year for the Volvo S80?
It is 4th of 17 S80 model years by number of complaints, with 42 complaints. Complaint counts are not adjusted for how many cars were sold, so popular years collect more of them, and the newest years have had less time to.

Other Volvo S80 years

Volvo S80 problems by year