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2005 Ford E-450 Problems and Recalls

Owners filed 34 complaints with NHTSA about the 2005 Ford E-450, most often about the engine (21% of complaints, typically around 46,000 miles). It is the 2nd most complained-about E-450 model year since 2000 and has 6 recalls.

Complaints34
Recalls6
Crashes reported3
Fires reported2
Injuries reported3

Most common 2005 Ford E-450 problems

  1. Engine

    7 complaints · 21%

    Half of these problems showed up before 46,000 miles. Parts named most often: engine, cooling system.

    This vehicle is a motorhome, build on the 2005 e450 cab/chassis with a gas v10 engine. While driving in a single lane construction zone on the interstate the electronic throttle body system failed, and the engine suddenly stopped responding to the accelerator pedal. As a result the vehicle suddenly lost power and…
    Owner report to NHTSA, 2018, at 46,000 miles
    Metrolift, the award winning transportation services provided for the disabled community of harris county texas by the metropolitan transit authority of harris county, texas (houston metro) has suffered unreasonable reductions in the quality of dependable service provided due to the very high level of engine problems…
    Owner report to NHTSA, 2006, at 15,000 miles
  2. Transmission

    5 complaints · 15%

    Parts named most often: automatic transmission, axle assembly, driveline.

    Truck lost power and stopped running. Had to be towed into dealership. They found a small pin that lets the gears change broke and also the torque converter went out. Ford would not send them a new transmission and made them rebuild the old one. Torque converter on back order - estimated delivery date was february 25.…
    Owner report to NHTSA, 2005, at 3,688 miles
    Vehicle lost power and stopped running while moving at a speed of 55 MPH. Vehicle dangerously skid to a complete stop in the middle of a busy highway, unable to drive onto shoulder. Had to be towed into dealership. Vehicle purchased on 06/14/2005 for $58,000, incident happened 07/08/2005, and vehicle is still in shop…
    Owner report to NHTSA, 2005, at 3,700 miles
  3. Electrical

    5 complaints · 15%

    Parts named most often: wiring, 12v/24v/48v battery, alternator/generator/regulator.

    I bought a new 2005 winnebago motor home on a Ford e-series chassis and the battery goes totally dead after sitting for two or three weeks. The dealer and Ford tells me this is normal, yet I have had 5 other motor homes on Ford chassis and left them out all winter and the batteries were still charged in the spring.…
    Owner report to NHTSA, 2006, at 1,997 miles
    Fire ignited at engine compartment wiring harness to alternator resulting in replacement of alternator, alternator wiring harness, right glow plug wiring harness, engine compartment wiring harness and fire damaged hoses and belts.
    Owner report to NHTSA, 2008, at 75,011 miles
  4. Wheels and tires

    5 complaints · 15%

    Half of these problems showed up before 12,000 miles. Parts named most often: tread/belt.

    The contact owns a 2005 Ford E-450. The contact stated that the tire pressure ratings were conflicting. The rim label indicated that the recommended tire pressure was 60 pounds and the label on the frame indicated 80 pounds. The contact did not call the manufacture to inquire about the contradictory recommendations.…
    Owner report to NHTSA, 2013, at 12,000 miles
    On 5/19/2010 I purchased 6 chaparral tires size 2257516 for my 2005 dutchmen class c motorhome on a Ford e450 chassis. While on a vacation trip to the west the 4 rear tires developed blisters. This initiated replacing all 4 of them. We decided to replace the front tires also because of the danger. Of a blow out. The…
    Owner report to NHTSA, 2013, at 7,945 miles
  5. Fuel system

    4 complaints · 12%

    Parts named most often: fuel injection system.

Complaints are owner reports to NHTSA, not verified defects. One complaint can name several components, so shares add up to more than 100%.

2005 Ford E-450 recalls

  1. Equipment

    NHTSA 19V401000 · May 29, 2019 · 22 vehicles

    Risk: The driver may inadvertently turn the wrong direction to avoid an object behind the vehicle, increasing the risk of a crash.

    Fix: Vci emergency vehicle specialists will work with asa to notify the owners, and remedy the displays, free of charge. The recall began may 9, 2019. Owners may contact asa electronics at 1-800-384-4400.

    Full defect summary

    Vci emergency vehicle specialists (vci) is recalling certain 2017-2018 ford f-550, 2014 e-350 and e-450, 2015 f-250 and f-450, 2016 e-450, 2017 e-350, f-450 and e-450, 2018 f-350, 2010 e-450, 2005-2006 e-450, 2009 e-450 and chevrolet c4500-based type I and type III ambulances equipped with asa electronics voyager monitors used to display the back-up camera image. The monitors may unexpectedly revert back to the factory default settings which may cause the camera image to be reversed.

  2. Equipment Adaptive/Mobility

    NHTSA 08V644000 · December 5, 2008 · 1 vehicles

    Risk: The user of the lift could be injured should the lift move unintentionally.

    Fix: New york bus sales is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or new york bus sales at 1-315-687-3969.

    Full defect summary

    New york bus sales is recalling 1 ricon wheelchair lift which it installed on a ford school bus, model e450. The vehicle fails to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

  3. Equipment Adaptive/Mobility

    NHTSA 08V643000 · December 4, 2008 · 1 vehicles

    Risk: The user of the lift could be injured should the lift move unintentionally.

    Fix: New york bus sales is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or new york bus sales at 1-315-687-3969.

    Full defect summary

    New york bus sales is recalling 1 ricon wheelchair lift which it installed on a ford school bus, model e450. The vehicle fails to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

  4. Equipment Adaptive/Mobility

    NHTSA 08V519000 · October 6, 2008 · 133 vehicles

    Risk: A lift occupant can be injured should the lift begin to stow unintentionally.

    Fix: Mobilityworks is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or mobilityworks at 1-800-769-8267.

    Full defect summary

    Mobilityworks is recalling 133 my 2005-2006 ford e250, my 2000, 2004-2006 e350, my 2000, 2005 e450, my 2005-2006 gmc 2500, gmc 3500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift systems for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

  5. Electrical: wiring

    NHTSA 05V270000 · June 10, 2005 · 180,104 vehicles

    Risk: Should the engine stall, a vehicle crash could occur.

    Fix: Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

    Full defect summary

    Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

  6. Equipment: labels

    NHTSA 04V603000 · December 20, 2004 · 2,902 vehicles

    Risk: At the incorrectly stated pressure, the rear tires are unable to support the gross axle weight rating (gawr) for the rear axle.

    Fix: Owners and dealers will be mailed supplementary tire labels containing the correct rear tire inflation information. The recall began on january 11, 2005. Owners should contact ford at 1-800-392-3673.

    Full defect summary

    Certain cut-away incomplete trucks equipped with lt225/75r16e tires fail to comply with the requirements of federal motor vehicle safety standard no. 120, 'tire selection and rims for motor vehicles other than passenger cars.' the tire pressure is incorrectly listed on the label for the rear tires.

Recall repairs are free at any franchised dealer. Enter your VIN at nhtsa.gov/recalls to see which recalls are still open on your car.

NHTSA defect investigations

Questions about the 2005 Ford E-450

What are the most common problems with the 2005 Ford E-450?
By NHTSA owner complaints: engine (7 complaints, typically around 46,000 miles); transmission (5 complaints); electrical (5 complaints).
How many recalls does the 2005 Ford E-450 have?
6 recalls listed by NHTSA, the latest from May 29, 2019 (equipment). Check your VIN at nhtsa.gov/recalls to see which ones are still open on your car.
Is the 2005 a bad year for the Ford E-450?
It is the 2nd most complained-about E-450 model year since 2000, with 34 complaints. Complaint counts are not adjusted for how many cars were sold, so popular years collect more of them, and the newest years have had less time to.

Other Ford E-450 years

Ford E-450 problems by year