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2003 Subaru Outback Problems and Recalls
Owners filed 93 complaints with NHTSA about the 2003 Subaru Outback, most often about the engine (20% of complaints, typically around 80,000 miles). It is 23rd of 27 Outback model years by number of complaints and has 14 recalls.
Most common 2003 Subaru Outback problems
Engine
19 complaints · 20%Half of these problems showed up before 80,000 miles. Parts named most often: engine.
The contact owns a 2003 Subaru Outback. The contact stated that the vehicle would continuously overheat while driving or while the vehicle was sitting idle with the engine on. The contact also mentioned the vehicle was emitting a burning oil smell. He stated that the failure was due to a defective head gasket. The…
After smelling leaking oil for many months, my mechanic confirmed that the head gasket is leaking. Oil is leaking down onto the exhaust creating a constant burning smell. I contacted Subaru and they are unwilling to address this in any way, despite the fact that the engine has been meticulously maintained and serviced.
Air bags
19 complaints · 20%Half of these problems showed up before 102,500 miles. Parts named most often: frontal.
On or about oct 23, 2017, received 3rd notice of airbag recall. Appt with Subaru missoula, mt for recall. At 9:45 on fri nov 3, 2017 informed that the manager "just a few minutes ago" received, recall of recall" and no parts there. My 2003 "may not need a replacement." said would do a check to see. Under protest I…
My 2003 Subaru Outback had a bad airbag inflator and has also blown the head gasket several times, requiring it to be rebuilt three times. While I love my Outback, I wonder if I will want to buy another one. Being stranded by my car and having to take the bus in the winter time was very difficult as was hauling…
Transmission
13 complaints · 14%Half of these problems showed up before 74,000 miles. Parts named most often: automatic transmission, clutch assembly, manual transmission.
Defective drive shaft defective viscous coupler defective suspension no deaths or accidents yet I am afraid that my life and safety are seriously at risk and none of the Subaru techs will acknowledge a problem or agree to fix. I had the above defects diagnosed by an auto shop not affiliated with Subaru. There may be…
Consumer had a difficult time depressing the clutch pedal when driving. Consumer stated clutch pedal was too close to the brake pedal, making it hard to engage.
Wheels and tires
9 complaints · 10%Parts named most often: sidewall, lugs/nuts/bolts/studs.
While driving in a middle lane on I-270, I sudenly became aware of a bumping noise. I pulled over to the right shoulder through several lanes of traffic. When I checked the tires, I saw that the sidewall of my passenger side rear tire had become completely disattached from the tread. The tire was original equipment on…
Wheel wells of Subaru Outback pack up with ice while driving in high moisture content snow and slush, causing tires to rub on ice in wheel wells while driving, impeding turning radius and ABS sytem.
Speed control
9 complaints · 10%Half of these problems showed up before 28,500 miles. Parts named most often: linkages, springs, accelerator pedal.
On a very cold morning the vehicles gas pedal became stuck and caused sudden accelerate. As a result the vehicle crashed into 4 other cars.
Tl contact owns a 2003 Subaru Outback. While driving 10 MPH, engaging the brakes, the vehicle accelerated to the highest RPM's and hit the vehicle in front of her. The vehicle steering, brakes, gears were all locked. The gas pedal was stuck and the vehicle continued to accelerate rapidly. She was able to turn the…
Suspension
9 complaints · 10%Half of these problems showed up before 84,000 miles. Parts named most often: rear, front.
My wheel bearing failed in both front wheels--passenger side at about 79,000 miles and drivers side at about 84,000 miles. The car is a 2003 Subaru Outback.
The contact owns a 2003 Subaru Outback. The contact stated she took the vehicle in to the dealer for a regular maintenance when the mechanic noticed that the front and rear suspension was corroded and would need to be replaced. The manufacturer was contacted who did not offer any assistance stating that the vehicle…
Electrical
7 complaints · 8%Parts named most often: wiring, instrument cluster/panel.
2003 Subaru legacy Outback's speedometer/odometer read inaccurately. The speedometer/odometer had an inaccuracy rate of 8-11 percent. There was wind noise coming from the left front window. The dealer adjusted the l/f door. The A/C was not getting cold enough. The tech resecured hose from A/C condenser and recharged…
The contact owns a 2003 Subaru Outback. While driving approximately 50 MPH, a fire ignited on the driver side door near the control panel. The vehicle was moved off the roadway and the contact was able to exit the vehicle. The fire was extinguished. The vehicle was towed the dealer yet they were unable to diagnose the…
Brakes
7 complaints · 8%Half of these problems showed up before 63,000 miles. Parts named most often: foundation components, antilock/traction control/electronic limited slip.
2003 Subaru Outback 2.5 engine. Brakes fail after initial start in cold weather. Seems like brake booster vacuum line check valve freezes.
Brake failure at sub-freezing temperatures. Occurs every time temperature is below freezing. Failure appears to be in the master cylinder as in previous year model of this auto.
Complaints are owner reports to NHTSA, not verified defects. One complaint can name several components, so shares add up to more than 100%.
2003 Subaru Outback recalls
Air bags: inflator module
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Fix: Subaru will notify their owners. General motors will notify saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began january 7, 2020. Subaru owners may contact subaru customer service at 1-844-373-6614. Saab owners may contact the saab customer assistance center at 1-800-955-9007. Subaru's number for this recall is tkb-20.
Full defect summary
Subaru of america, inc. (subaru) is recalling certain 2009-2013 forester, 2003-2006 baja, 2004-2011 impreza, 2004-2014 wrx (including sti), 2003-2014 legacy and outback, and 2006 saab 9-2x vehicles originally sold, or ever registered, in the states of arizona, arkansas, delaware, district of columbia, illinois, indiana, kansas, kentucky, maryland, missouri, nebraska, nevada, new jersey, new mexico, north carolina, ohio, oklahoma, pennsylvania, tennessee, virginia, and west virginia or "zone b." these vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Air bags: inflator module
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Fix: Subaru will notify their owners. General motors will notify saab owners. Dealers will replace the passenger air bag inflators with alternate inflators, free of charge. The recall began january 7, 2020. Subaru owners may contact subaru customer service at 1-844-373-6614. Saab owners may contact the saab customer assistance center at 1-800-955-9007. Subaru's number for this recall is tka-20.
Full defect summary
Subaru of america, inc. (subaru) is recalling certain 2009-2013 forester, 2003-2006 baja, 2004-2011 impreza, 2004-2014 wrx (sti included), 2003-2014 legacy and outback, and 2005-2006 saab 9-2x vehicles originally sold, or ever registered, in the states of alabama, california, florida, georgia, hawaii, louisiana, mississippi, south carolina, texas, puerto rico, american samoa, guam, the northern mariana islands (saipan), and the u.s. Virgin islands or "zone a." these vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Air bags: inflator module
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Fix: Subaru will notify their owners. General motors will notify saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began january 7, 2020. Subaru owners may contact subaru customer service at 1-844-373-6614. Saab owners may contact the saab customer assistance center at 1-800-955-9007. Subaru's number for this recall is tkc-20.
Full defect summary
Subaru of america, inc. (subaru) is recalling certain 2009-2013 forester, 2003-2006 baja, 2004-2011 impreza, 2004-2014 wrx (including sti), 2003-2014 legacy and outback, and 2005-2006 saab 9-2x vehicles originally sold, or ever registered, in the states of alaska, colorado, connecticut, idaho, iowa, maine, massachusetts, michigan, minnesota, montana, new hampshire, new york, north dakota, oregon, rhode island, south dakota, utah, vermont, washington, wisconsin, and wyoming or "zone c." these vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Air bags: inflator module
Risk: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Fix: Subaru will notify their owners. General motors will notify saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began august 26, 2016. Owners may contact subaru customer service at 1-856-488-8500. Saab owners may contact gm at 1-800-955-9007. Subaru's number for this recall is tka-16.
Full defect summary
Subaru of america, inc. (subaru) is recalling certain model year 2003-2004 legacy, outback, 2009-2011 legacy, outback, forester, 2006-2011 impreza, tribeca, 2003-2006 baja, and 2006 saab 9-2x vehicles originally sold or that have ever been registered in alabama, california, florida, georgia, hawaii, louisiana, mississippi, south carolina, texas, puerto rico, american samoa, guam, the northern mariana islands (saipan), and the u.s. Virgin islands, or "zone a." these vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Air bags: inflator module
Risk: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Fix: Subaru will notify their owners. General motors will notify saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began august 24, 2016. Owners may contact subaru customer service at 1-856-488-8500. Subaru's number for this recall is tkb-16. Note: this notice is only for vehicles that were not covered by 16v-358 for zone a.
Full defect summary
Subaru of america, inc. (subaru) is recalling certain model year 2003-2004 legacy, outback, 2006-2008 impreza, tribeca, 2006 saab 9-2x, and 2003-2006 baja vehicles originally sold or that have ever been registered in arizona, arkansas, delaware, district of columbia, illinois, indiana, kansas, kentucky, maryland, missouri, nebraska, nevada, new jersey, new mexico, north carolina, ohio, oklahoma, pennsylvania, tennessee, virginia, and west virginia, or "zone b." these vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Air bags: inflator module
Risk: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Fix: Subaru will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began august 24, 2016. Owners may contact subaru customer service at 1-856-488-8500. Subaru's number for this recall is tkc-16. Note: this recall covers vehicles that were not previously covered in 16v-358 for zone a or 16v-359 for zone b.
Full defect summary
Subaru of america, inc. (subaru) is recalling certain model year 2003-2004 legacy, outback, and baja vehicles originally sold or that have ever been registered in alaska, colorado, connecticut, idaho, iowa, maine, massachusetts, michigan, minnesota, montana, new hampshire, new york, north dakota, oregon, rhode island, south dakota, utah, vermont, washington, wisconsin, and wyoming, or "zone c.". These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Air bags: inflator module
Risk: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Fix: Subaru will notify their owners and general motors will notify saab owners. Dealers will replace the passenger air bag inflator, free of charge. The subaru recall began on june 17, 2015. Owners may contact subaru customer service at 1-800-782-2783. The saab recall began on july 27, 2015. Owners of saab vehicles may call 1-800-955-9007. Subaru's number for this recall is wqr-53. Note: the recall completely supersedes recall 14v-399 (wql-48) and partially supersedes recall 14v-763 (wqp-51) in that model year 2004 through 2005 subaru impreza and model year 2005 saab 9-2x vehicles are now only par
Full defect summary
Subaru of america, inc. (subaru) is recalling certain model year 2003-2004 subaru baja vehicles manufactured january 22, 2003, to july 21, 2004, 2004-2005 impreza vehicles manufactured january 28, 2003, to may 31, 2005, 2003-2008 subaru legacy vehicles manufactured january 22, 2003, to may 2, 2008, 2003-2008 subaru outback vehicles manufactured february 18, 2003, to may 5, 2008, and 2005 saab 9-2x vehicles manufactured february 11, 2004, to march 17, 2005. The affected vehicles are equipped with a passenger side frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture upon its deployment.
Air bags
Risk: In the event of a crash necessitating deployment of the passengerâs frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Fix: Subaru will notify their owners. Dealers will replace the passenger air bag inflator, free of charge. The recall began on january 15, 2015. Owners may contact subaru at 1-800-782-2783. Subaru's number for this recall is wqp-51. Note: this recall supersedes recall 14v-471. This recall has been partially superseded by 15v-323. All 2005 model year subaru legacy and outback vehicles will now be repaired under recall 15v-323.
Full defect summary
Subaru of america, inc. (subaru) is recalling certain model year 2003-2004 legacy and outback vehicles, and 2003-2005 baja vehicles sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever registered, in puerto rico, hawaii, the u.s. Virgin islands, guam, saipan, american samoa, florida and adjacent counties in southern georgia, as well as the coastal areas of alabama, louisiana, mississippi and texas. Upon deployment of the passenger side frontal air bag, excessive internal pressure may cause the inflator to rupture.
Speed control: cables
Risk: If this occurs during vehicle operation, the driver could lose control of the vehicle, which could result in a crash.
Fix: Dealers will install a cruise control cable retaining clip to the cruise control lever tab on the throttle shaft in order to prevent the cruise control cable from coming out of its track. Owner notification began on april 12, 2004. Owners should contact subaru at 1-800-782-2783.
Full defect summary
On certain passenger sedans, wagons, and sport utility vehicles, the cruise control cable could come out of its track on the cruise control lever and lodge on the control lever tab when the accelerator pedal is released. If this condition occurs, the throttle will not return to the idle position and will remain in an open position.
Suspension: front
Risk: If the transverse link were to break due to rusting, control of the vehicle could be affected without prior warning, possibly resulting in a crash.
Fix: Dealers will apply anti-rust material to the left front transverse link. Owner notification began august 1, 2003. Owners should contact subaru at 1-800-782-2783.
Full defect summary
On some passenger and sport utility vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin, and the district of columbia, certain left-hand front transverse link components were produced with poor paint quality. If the vehicle is operated form an extensive period in a salt-belt area, continued exposure to salt could cause the left front transverse link to rust and eventually break.
Suspension: rear
Risk: If such breakage occurs while the vehicle is being operated, control of the vehicle could be affected, increasing the risk of a crash.
Fix: Dealers will clean and rust-proof the rear suspension subframe. Owner notification began july 14, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.
Full defect summary
This recall applies to certain passenger vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin, and the district of columbia. Certain rear suspension subframe components were produced with poor paint quality which, after continued exposure to corrosive road salts for a period of several years, could result in rust-out of the component and possible breakage of the subframe.
Transmission: automatic transmission
Risk: The vehicle could then move/roll without prior warning, increasing the risk of a crash.
Fix: Dealers will replace the automatic transmission parking rod assembly. Owner notification january 8, 2003. An interim owner notification will be sent during november 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.
Full defect summary
Certain sport utility and passenger vehicles equipped with automatic transmissions were produced with an improperly manufactured transmission parking rod. When the transmission selector lever is placed in the "p" (park) position, the transmission park mechanism, that is intended to hold your vehicle, may not engage.
Engine: cooling system
Risk: In some instances, the interference fit between the inner wall of the pulley center hole and the water pump drive shaft was not as tight as specified in the drawing specification. This could result in the water pump pulley dislodging from the water pump shaft, which can cause severe engine damage/seizure during vehicle usage.
Fix: Dealers will replace the water pump. Owner notification began september 12, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.
Full defect summary
On certain sport utility and passenger vehicles equipped with 4-cylinder engines, the water pump pulley center hole was improperly machined.
Wheels and tires: wheels
Risk: This can result in the eventual loosening of the wheel hub-nuts during vehicle usage, increasing the risk of a crash.
Fix: Dealers will replace all 4 aluminum wheels. Owner notification began september 12, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.
Full defect summary
On certain passenger vehicles equipped with 6-cylinder engines, the aluminum wheels may have an off-center diameter.
Recall repairs are free at any franchised dealer. Enter your VIN at nhtsa.gov/recalls to see which recalls are still open on your car.
NHTSA defect investigations
Air bag inflator rupture
Summary
The office of defects investigation (odi) opened pe14-016 in june 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.all six vehicles were operated in florida or puerto rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by takata, a tier-one supplier of automotive air bag systems.during the course of pe14-016, odi determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.nonetheless, at odi's in
Air bag inflator rupture
Summary
The office of defects investigation (odi) opened pe14-016 in june 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.all six vehicles were operated in florida or puerto rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by takata, a tier-one supplier of automotive air bag systems.during the course of pe14-016, odi determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.nonetheless, at odi's in
Questions about the 2003 Subaru Outback
- What are the most common problems with the 2003 Subaru Outback?
- By NHTSA owner complaints: engine (19 complaints, typically around 80,000 miles); air bags (19 complaints, typically around 102,500 miles); transmission (13 complaints, typically around 74,000 miles).
- How many recalls does the 2003 Subaru Outback have?
- 14 recalls listed by NHTSA, the latest from January 2, 2020 (air bags). Check your VIN at nhtsa.gov/recalls to see which ones are still open on your car.
- Is the 2003 a bad year for the Subaru Outback?
- It is 23rd of 27 Outback model years by number of complaints, with 93 complaints. Complaint counts are not adjusted for how many cars were sold, so popular years collect more of them, and the newest years have had less time to.