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2001 Chevrolet Suburban Problems and Recalls

Owners filed 440 complaints with NHTSA about the 2001 Chevrolet Suburban, most often about the brakes (41% of complaints, typically around 69,000 miles). It is the most complained-about Suburban model year since 2000 and has 6 recalls.

Complaints440
Recalls6
Crashes reported35
Fires reported5
Injuries reported35

Most common 2001 Chevrolet Suburban problems

  1. Brakes

    178 complaints · 41%

    Half of these problems showed up before 69,000 miles. Parts named most often: antilock/traction control/electronic limited slip, foundation components, antilock, conventional.

    The design of the emergency brakes is very poor and according to the 3 brake shops I visited, gm has a problem with the emergency brake system on suburbans. The caliper clips on and is not "fixed" into position. What happened in my case and is quite common is that the pads slip and rub the drum without the knowledge…
    Owner report to NHTSA, 2005, at 71,000 miles
    Dt: while slowing down the ABS brakes do not hold. The vehicle will not stop even if pumping the brakes. This happens when going 10 MPH or slower. No ABS warning light comes on. The consume r found out that the same vehicle was being recalled in canada for the same problem. Dealer asked him about the ABS light coming…
    Owner report to NHTSA, 2005, at 65,800 miles
  2. Fuel system

    60 complaints · 14%

    Half of these problems showed up before 59,000 miles. Parts named most often: delivery, storage, fuel injection system.

    Gasoline leaked from tank upon filling. I had vehicle serviced and dealer found that insulation had melted on wires on fuel pump internal to fuel tank. Was advised to keep at least 1/4 full to prevent the problem. Both the leak and melted wires imply a safety problem.
    Owner report to NHTSA, 2003, at 58,400 miles
    Fuel pump wiring melted inside gas tank and caused vehicle to stall at highway speed in heavy traffic. Power steering and power brakes were lost making it difficult to control vehicle and safely get to the shoulder. Mechanic who replaced the pump owns an older Suburban and had his fuel pump fail multiple times until…
    Owner report to NHTSA, 2004, at 60,000 miles
  3. Engine

    37 complaints · 8%

    Half of these problems showed up before 59,000 miles. Parts named most often: engine, exhaust system, cooling system.

    Tl contact owns a 2001 Chevrolet Suburban. While driving 70 MPH, the vehicle would randomly shut off and completely stop. The other components, such as the radio, were still operable. The power steering and brakes were always affected and would become inoperable. Occasionally, the vehicle immediately restarts and…
    Owner report to NHTSA, 2009, at 59,000 miles
    After taking my truck in for a complete fuel system cleaning service, I started to hear a rattling sound every time I turned on the AC. I took it back to the dealership (capital Chevrolet in montgomery, alabama) thinking that they forgot to tighten up something -- only to find out I need a new AC compressor. I…
    Owner report to NHTSA, 2004, at 55,000 miles
  4. Transmission

    33 complaints · 8%

    Half of these problems showed up before 54,500 miles. Parts named most often: automatic transmission, driveline, axle assembly, manual transmission.

    During routine driving, the vehicle's wheels locked up and stopped forward progress. The vehicle was only going 20+- MPH at the time. The transmission had failed. The vehicle was able to move in reverse but no other gear. I had noticed some slipping of the transmission but was not sure if that was in fact slipping.…
    Owner report to NHTSA, 2004, at 54,338 miles
    While exiting the vehicle gear shift locked up. The vehicle would only go into reverse. Took vehicle to dealer, and dealer stated that a piece of metal got loose an tore up the transmission.
    Owner report to NHTSA, 2003, at 60,000 miles
  5. Electrical

    30 complaints · 7%

    Half of these problems showed up before 58,000 miles. Parts named most often: wiring, ignition, horn, 12v/24v/48v battery.

    Fuel pump wiring melted inside gas tank and caused vehicle to stall at highway speed in heavy traffic. Power steering and power brakes were lost making it difficult to control vehicle and safely get to the shoulder. Mechanic who replaced the pump owns an older Suburban and had his fuel pump fail multiple times until…
    Owner report to NHTSA, 2004, at 60,000 miles
    Vehicle stalled on 4 lane highway----fuses blown- almost caused accident---has stalled several times- not repaired-still stalling and blowing fuses.
    Owner report to NHTSA, 2005, at 55,890 miles
  6. Wheels and tires

    30 complaints · 7%

    Half of these problems showed up before 38,000 miles. Parts named most often: tread/belt, sidewall, bead, rim.

    I have a Suburban with wilderness le tires - p265 70r 16. Had a "flat tire" while driving. When I stopped to put air into the tire, it was totally mishaped with numerous bubbles in the rubber. Could find no apparent reason for the flat, and could still hear air escaping through the tire. My vehicle was assembled in…
    Owner report to NHTSA, 2002, at 36,000 miles
    My firestone tires came apart on my trip to nev. I was in a curve at 70mph with the cruise control on when the tred came off on the left rear tire throwing US into a skid. The tred riped out the splash gaurd and the fender moulding then hiting the rear quarter and leaving a14 by 8 inch dent. Then about an hour or so…
    Owner report to NHTSA, 2003, at 39,562 miles
  7. Steering

    29 complaints · 7%

    Half of these problems showed up before 54,500 miles. Parts named most often: hydraulic power assist, hydraulic power assist system, rack and pinion, column.

    While driving at highway speeds power steering and brakes fail, resulting loss of power steering and brakes simultaneously. This is due to the failure of the power assist and power steering pump. This is the second time these components have been replaced. This was first noticed and replaced in january 2002. The…
    Owner report to NHTSA, 2003, at 58,000 miles
    Power steering pump flow control valve actuator or power steering gear valve imbalance causing tire wear and unnecessary alignments. Excessive tire wear in only 2 months since brand new. Vehicle was pulling to the right at all speeds. Two separate alignments and numerous tire rotations (costs to customer) failed to…
    Owner report to NHTSA, 2005, at 51,000 miles
  8. Seat belts

    23 complaints · 5%

    Half of these problems showed up before 44,000 miles. Parts named most often: front, rear/other.

    Rt & lt front seat belt retractors pin passengers to seat for no apparent reason. The only way to get out, is to release the seat belt. When driver or passenger tries to move forward, seat belt restrains person and will not let them move freely in the seat. Seat belt retractors have been replaced and then will be ok…
    Owner report to NHTSA, 2003, at 42,995 miles
    The passenger seat belt locked up so tight, the passenger was unable to move. The seat belt did not give any room for moving comfortably.
    Owner report to NHTSA, 2003, at 45,500 miles

Complaints are owner reports to NHTSA, not verified defects. One complaint can name several components, so shares add up to more than 100%.

2001 Chevrolet Suburban recalls

  1. Engine: engine and engine cooling

    NHTSA 07V521000 · November 7, 2007 · 11,974 vehicles

    Risk: If the sensor becomes completely inoperative, the engine will quit running and will not re-start. Either of these failures can increase the risk of a crash.

    Fix: Dealers will replace the crankshaft position sensor free of charge. The recall began on december 18, 2007. Owners may contact chevrolet at 1-800-630-2438 and gmc at 1-866-996-9463.

    Full defect summary

    On certain pickup trucks equipped with an 8.1l v8 engine, the crankshaft position can operate intermittently or fail completely. If the sensor operates intermittently, the ses light may illuminate and the vehicle may run rough. The engine may stall, and if so, may re-start immediately or after a cool down period.

  2. Brakes: antilock/traction control/electronic limited slip

    NHTSA 05V379000 · August 29, 2005 · 1,353,718 vehicles

    Risk: This can cause increased stopping distances during low-speed brake applications, which could result in a crash.

    Fix: Dealers are to remove the wheel speed sensor and thoroughly clean the wheel speed sensor mounting surface on the bearing, apply rust inhibitor to the cleaned surface, grease the mounting surface, reinstall the wheel speed sensor, and check the peak-to-peak output voltage to ensure the wheel speed signal is within specifications. The recall began september 22, 2005. Owners may contact chevrolet at 1-800-630-2438 or gmc at 1-866-996-9463.

    Full defect summary

    Certain pickup trucks and sport utility vehicles may experience unwanted antilock brake system (ABS) activation. This condition is more likely to occur in environmentally corrosive areas. This recall will be launched in the "salt belt" states of connecticut, delaware, illinois, indiana, iowa, maryland, massachusetts, maine, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin and the district of columbia only.

  3. Fuel system: fuel pump

    NHTSA 05V155000 · April 14, 2005 · 316,508 vehicles

    Risk: If the ignition circuit wire is exposed, the fuel pump fuse will blow, disabling the fuel pump and causing an engine stall or no-start condition. If sufficient heat is conducted to the pass-through connector, a hole in the connector may result, which may cause a 'service engine soon' light to be illuminated during the emission system diagnostic routine. Fuel vapor and in some cases liquid fuel may leak out of the fuel tank through the hole in the connector body. Fuel leakage, in the presence of an ignition source, could result in a fire. Also if the ignition circuit or ground wire is exposed a

    Fix: Dealers will remove the fuel tank, and remove the module reservoir assemblies from the tank, and install a new service kit free of charge. An interim letter to owners was mailed on may 25, 2005. The owners were re-notified on october 19, 2005, since parts are now availabe. Owners may contact chevrolet at 1-800-630-2438 and gmc at 1-866-996-9463.

    Full defect summary

    Certain trucks and sport utility vehicles were built with fuel module reservoir assemblies that contain fuel pump wires connectors may overheat under certain operating conditions.

  4. Body and structure: structure

    NHTSA 03V094000 · March 7, 2003 · 3,674 vehicles

    Risk: This overheating condition can cause the running board to melt or cause a fire.

    Fix: Dealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

    Full defect summary

    Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

  5. Seat belts: retractor

    NHTSA 01V159000 · May 17, 2001 · 9,196 vehicles

    Risk: In a crash, increased occupant injury could result from the no-lock condition.

    Fix: Dealers will inspect the outboard seat belts for specific lot numbers and replace the belts if necessary. Gm is enclosing an inspection procedure for the owners to use or they can have their dealers do the inspections. Owner notification began july 2, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020 or gmc at 1-800-462-8782.

    Full defect summary

    Vehicle description: pickup and utility trucks. Some of these vehicles have an internal component in the outboard seat belt retractors for the 2nd and 3rd row of seats that could be cracked. With repeated actuation of the locking mechanism, the crack could spread to the point such that the seat belt would no longer lock.

  6. Body and structure: body

    NHTSA 00V343000 · October 25, 2000 · 35,659 vehicles

    Risk: These gases could flow into the passenger compartment if the plug is missing or loose and could cause possible illness, unconsciousness, or death.

    Fix: Dealers will inspect the vehicle for loose or missing wheelhouse plugs and install new plugs if necessary.

    Full defect summary

    Vehicle description: light duty pickup trucks and sport utility vehicles. Some of these vehicles have loose or missing rear wheelhouse plugs. Under certain vehicle operating conditions, exhaust gases can flow forward and accumulate in the rear wheelhouse.

Recall repairs are free at any franchised dealer. Enter your VIN at nhtsa.gov/recalls to see which recalls are still open on your car.

NHTSA defect investigations

Questions about the 2001 Chevrolet Suburban

What are the most common problems with the 2001 Chevrolet Suburban?
By NHTSA owner complaints: brakes (178 complaints, typically around 69,000 miles); fuel system (60 complaints, typically around 59,000 miles); engine (37 complaints, typically around 59,000 miles).
How many recalls does the 2001 Chevrolet Suburban have?
6 recalls listed by NHTSA, the latest from November 7, 2007 (engine). Check your VIN at nhtsa.gov/recalls to see which ones are still open on your car.
Is the 2001 a bad year for the Chevrolet Suburban?
It is the most complained-about Suburban model year since 2000, with 440 complaints. Complaint counts are not adjusted for how many cars were sold, so popular years collect more of them, and the newest years have had less time to.

Other Chevrolet Suburban years

Chevrolet Suburban problems by year